Plastic Extrusion Line for PPR Pipe Creation

Plastic Extrusion Line for PPR Pipe Creation

Introduction:

The Plastic Extrusion Line for PPR Pipe Creation is a state-of-the-art manufacturing solution designed for the efficient production of high-quality Polypropylene Random Copolymer (PPR) pipes. This advanced extrusion line integrates cutting-edge technology to ensure precision, durability, and energy efficiency in pipe production.

Our extrusion line is suitable for producing PPR pipes widely used in hot and cold water supply, HVAC systems, and industrial fluid transportation. The system features automated controls, high-speed extrusion, precise diameter calibration, and advanced cooling technology, ensuring consistent product quality and high output rates.

With modular design and customizable configurations, this extrusion line can accommodate various pipe diameters (typically 20mm to 160mm) and production requirements, making it ideal for manufacturers seeking reliability and scalability.

Extrusion line details:

Raw material + additive → mixing → vacuum feeding machine → hopper dryer → single screw extruder → color code extruder → mould and calibrator → vacuum forming machine → cooling tank → haul off machine → cutting machine → stacker

1. The main machine adopts screws specially used for polyolefin. Equipped with auto vacuum charger and auto constant temperature dryer hopper, it possesses features of high production, good plasticization and stable extruding.

2. Die heads of helical type and basket type are perfect for polyolefin, and can help to produce sound melting pressure, and improve the plasticization capacity. Meanwhile, stable material-flow and pressure grade can be guaranteed.

3. Advanced vacuum calibrating method improves the cleanliness and hardness of surface. Reasonable high-speed sprinkling cooling water tank guarantees the pipe quality and high speed stable extruding.

4. Caterpiller of the hauling machine adopts anti abrassion alloy material, which realizes stable traction, wide frequency adjustment range and long lifespan.

Features

High Efficiency & Productivity – Equipped with a high-performance extruder and optimized screw design, ensuring fast and stable output with minimal downtime.

Precision Engineering – Advanced CNC-controlled calibration and vacuum sizing systems guarantee uniform wall thickness and precise pipe dimensions.

Energy-Saving Operation – Incorporates energy-efficient motors and optimized heating systems to reduce power consumption while maintaining performance.

Durable & Low-Maintenance – Robust construction with high-grade materials ensures long service life with minimal maintenance requirements.

User-Friendly Automation – PLC-based control system with touch-screen interface allows easy operation, monitoring, and adjustment of production parameters.

Versatile Production Capability – Compatible with different PPR formulations and capable of producing pipes in multiple sizes for diverse applications.

Superior Cooling System – Multi-stage water cooling ensures rapid and uniform cooling, enhancing pipe strength and surface finish.

Reliable After-Sales Support – Comprehensive technical assistance, training, and spare parts availability to ensure smooth operation.

This extrusion line is the ideal choice for manufacturers aiming to produce high-quality PPR pipes with efficiency, precision, and cost-effectiveness.

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