Corrosion Resistant CPVC Pipe Extrusion Line For Industrial Piping

CPVC (Chlorinated Polyvinyl Chloride) is a thermoplastic produced by chlorinating PVC resin. The chlorination process increases chlorine content from 58% to 73%, significantly enhancing the material's properties and making CPVC pipe production processes distinct from standard PVC.

Producing high-quality CPVC pipes requires careful attention to several key process parameters:

• Material Handling and Mixing: Ensure proper handling and uniform mixing of CPVC resin and additives to maintain consistent material properties and dispersion.
• Temperature Control: Maintain precise temperature control within recommended ranges to prevent material degradation and ensure proper melt flow characteristics.
• Screw Design and Configuration: Utilize extruder screws specifically designed for CPVC processing to provide adequate mixing while minimizing shear heating and material degradation.
• Die Design and Calibration: Implement proper die design with correct dimensions and geometry to produce pipes with consistent wall thickness and diameter specifications.
• Cooling and Quenching: Employ effective cooling systems to rapidly set pipe dimensions, preventing warping and ensuring dimensional stability.
• Pulling and Sizing: Control pulling speed and sizing operations to achieve uniform pipe dimensions and surface finish throughout production.
• Monitoring and Quality Control: Implement comprehensive monitoring systems with regular inspections and testing to ensure compliance with specifications and performance standards.

Our extruders feature premium components for production stability, efficiency, and durability. The 45kW power rating ensures sufficient pushing force for CPVC's sticky characteristics. Specialized screw and barrel designs provide enhanced corrosion resistance.

Features a two-chamber structure with vacuum calibration and cooling sections. Constructed from stainless steel 304, the extended 8-meter design provides superior cooling for better pipe surface quality and dimensional precision.

Equipped with three crawler tracks for stable pipe handling. The haul-off units feature customizable pulling models that can be adjusted through the general control system to meet specific production requirements.

High-precision encoder ensures accurate and stable cutting lengths. PLC control system allows manual operation for specific applications. All surfaces utilize stainless steel 304 construction to withstand CPVC's corrosive properties and extend equipment lifespan.