HDPE PE Water Pipe Extruder Making Machine / Production Line

HDPE PE Water Pipe Extruder Making Machine

APPLICATION:

PE large diameter pipe production line design is unique and efficient use of BM separate screw, high automation, easy to operate, continuous production, stable and reliable. The production of plastic gas pipe with a heat resistance, aging resistance, environmental stress cracking resistance, and good creep resistance, is the first choice of the inter-city gas pipeline. PE large diameter pipe production line can also produce large diameter PE water supply pipe, the pipe with non-toxic, tasteless, anti-corrosion, anti-aging, good weather and many other features, can be widely used in water temperature does not exceed 45 degrees underground or surface water pipeline is an alternative galvanized steel pipe, cast iron pipes, cement pipes in the ideal product.

PE PIPE PRODUCTION SPECIFICATIONS:

Single screw extruder Main characteristics:

Urban water supply system;
Conveying system in the domain of foodstuffs, chemical industry;
Sand and mud conveying system;
Landscape network;
Replacement of cement pipe, cast iron and steel pipe

WHAT’S INCLUDED IN A PE PIPE PRODUCTION LINE?

Raw material +master batches → mixing → vacuum feeder→ material dryer → single screw extruder ( small CO-extruder ) → mould → vacuum calibration tank → spray cooling tank ( water tank) → haul-off unit → cutting machine→ stacker

Single Screw Extruder Machine

Using the high efficient single screws, specially designed for PP,PE granule material to ensure uniformed plasticization, high extrusion. Stable temperature controlling system can guarantee high quality pipe extrusion.

pipe extrusion Mould:
Spiral type die head will ensure high speed extrusion and avoid the thermal decomposition of amorphous plastics and get high quality pipes. There is heating control system inside of the mould, high efficient, easy to extrude. Bronze calibrators can make the pipes fast calibrated and cooled.

Vacuum cooling tank and spraying cooling tanks:
Rapid vacuum calibrating system allows the hot extruded pipes to be cooled in a very short time and obtain the final pipe diameter. Automatic temperature control system, pressure regulator, and vacuum control valve greatly enhance the pipe sizing and cooling performance as well as the production speed.

Haul off machine:
Adopts crawler track type, which includes two-claw types, three-claw types, four-claw types, six-claw types, eight -claw types, ten-claw types, twelve-claw types etc, suitable for different sizes of pipes. Haul off crawler track blocks are made of abrasion resistant rubber material, which can make a high and stable hauling speed.

Cutting machine:
Precision machine cutter is able to make flat, straight cuts into pipes at high speed. A powerful suction device gathers up waste scraps after cutting, thereby making it easier for users to clean the cutter.

Pipe stacker or pipe coiler
Automatic pipe stacker for packing the pipes, pipe coiler for small PE pipes like 16-40, 16-75mm, 50-110mm.

Feature and Function of the machines:
The screw of the extruder is equipped with barrier unit and mixing structure,and the barrel owns new style grooves.All of these offer good plastification and mixing effect.Special design of basket die head for PElarge diameter pipe with thick wall offer lower melting temperature,good mixing,lower pressure of cavity,and stable production.
Special design for sizing and cooling system by using film and water ring to PE material,which can fit for the requirement of HDPE(PP,ABS).And the design can ensure the stability of diameter and roundness when producing the pipe with thick wall.

Special design vacuum sizing tank can ensure the stability of size and roundness.Speed controllers are used in extruder,haul-off to offer stability and precision.
The whole line adopts PLC control system and large liquid crystal screen,which makes the operation very convenient.The line can be equipped with another extruder used for extruding the mark line.

PRE- AND AFTER-SALE SERVICES

• A great wealth of experience,

• A consistent focus on the highest quality

• A complete twin pipe vacuum sizing system;

• Controlled independently unitary structure twin pipe hauling mechanism and synchronous cutting device;

• Optional length set and accurate adaption stacker.

• A highly motivated team

• Sophisticated process technology

• Customized solutions