ISO Single Screw PE Pipe Extrusion Line With PLC Automatic Controller

Single screw PE Pipe Extrusion Line With PLC automatic controller

1. Pipe diameter: 16-630mm
2. Production speed: 1-8m/min
3. Production capacity: 120-800kg/hr
4. Single screw extruder
5. CE certificate & ISO9001

Application:

This PE pipe production line can be used in HDPE Large Diameter Gas and Water Pipe which have excellent stiffness and flexibility, heat resistance, aging resistance, high mechanical strength, resistance of environmental stress cracks, resistance to creep deformation, heat-linkage, and so on. So, this pipe production line is a preferred gas and water pipe for ductwork system between city and its suburb, Large diameter HDPE pipes start to play very important role in the city water and gas supply systems.

Main characteristic:

1. The main extruder adopts PE high-efficiency screw, notched feeding cylinder and is equipped with strong water jacket cooler, which greatly improves its transmission capacity and guarantees high-efficiency extrusion.

2. The basket composite machine head adapted for PE processing not only guarantees extrusion stability at high speed, but also realizes minimum stress and highest pipe quality in low temperature.

3. The high-efficiency double-cavity vacuum sizing technology and spray cooling tank improves the rate of finished product and meets the need of high-speed production.

4. Adopt multi-pedrail tractor to drive all pedrials through central motor to get synchronous height and guarantees pipe’s roundness.

5. The high-speed, precise designed cutting machine is low in noise. And it is also equipped with strong scrap attracting device to reduce the work of maintenance to the lowest degree.

Technical Parameter:

Highlight of Production line:

• Stainless steel tank & Motor-driven longitudinal movement

We provide vacuum tanks for the calibration and cooling process of plastic pipes covering diameters from 16 to 800 mm. All of our tanks are built from stainless steel which guarantees a total absence of corrosion. Motorized longitudinal movement lets precise and fast positioning during the process.

• Product Range

output Pipe with Diameters from 16 to 800 mm

Vacuum tank length from 6 to 9 mt

Cooling tanks are manufactured from SUS304 stainless steel. Seals at inlet and outlet of tanks have been developed as brush seal instead of rubber seals This development let to change diameter more quickly. The pipe support in tanks is roller type supports.

• A wide range of haul-off units

It allows us to supply to the customers the ideal solution for a diameter range of 16 to 800 mm. We supply both caterpillar and belt-type haul-off units on our pipe down streams.

Caterpillar is driven by AC or servo drive

Synchronization with extruder speed

Speed adjustment by inverter

Product Range

Caterpillar tracks from 2 to 8

Pipe Diameter is from 16 to 800mm

• different Cutting unit for different demand

LANGBO Extrusion offers several types of cutting units for pipe applications. For medium and large diameter pipes, we supply our planetary cutting units. For small diameter pipes, we offer our guillotine and saw cutter.

Planetary Cutter:

Cutting and chamfering rigid pipes

Synchronization with extruder speed

Low maintenance cost

Adjustable cutting speed

Product Range: Pipe range from 50 to 800 mm

Saw Cutter:

Cutting pipes up to 63 mm

Low maintenance cost

Adjustable cutting speed

Cutting pipes up to 63 mm

Pipe range from 16 to 63 mm

Guillotine Cutter: GK 32 Features

Special design for pipes

Dust and chip-free cutting system

Low maintenance cost

fully automatic coiler

LANGBO presents fully automatic pipe coilers for three different dimensions as 16mm-32mm , 20mm-63mm, and 50mm-125mm. As an option, we can add Pipe Diversion Unit to our torque-controlled coilers if required.
As the coiling finished, with the help of the mechanism which allows to co¬nnect the egde of the pipet to the rill, the connection to the rill has became easier.

With their working speeds and adjustable torque values, our coilers are also suitable for the Natural Gas Pipe production and they also provide a safe and a quality coiling processr

advanced control unit:

With PLC Touchscreen Panel Control Unit, Kuatro-Plast coilers allow you to control the diameter of the coiled pipe, speed, and torque values easily

Thank their PLC Controller, the coilers which we especially produced for the diameters 16-32mm and 20-63mm, work synchronized with the production line with no problem.