Plastic PE Water& Electric Conduit Pipe Extrusion Making Production Line Machine
APPLICATION:
PE Plastic Pipe Extrusion Line is mainly used in the production of agricultural drainage, water supply and cable conduit purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet/laser printer, etc. to achieve the production and manufacture of high-grade tubing.
PE PIPE PRODUCTION SPECIFICATIONS:
Model | Pipe diameter | Extruder | Extruder power | Capacity |
LB-63 | 20-63 | SJ65/33 | 55AC | 150 |
LB-110 | 20-110 | SJ65/33 | 55AC | 150 |
LB-160 | 75-160 | SJ75/33 | 90AC | 280 |
LB-250 | 90-250 | SJ75/33 | 110DC | 350 |
LB-315 | 110-315 | SJ90/33 | 160DC | 450 |
LB-450 | 160-450 | SJ90/33 | 160DC | 450 |
LB-630 | 315-630 | SJ120/33 | 280DC | 850 |
LB-800 | 500-800 | SJ150/33 | 315DC | 1100 |
LB-1200 | 710-1200 | SJ150/34 | 400DC | 1350 |
Production Flow:
Material →Color Mixer →Material Feeding →Single Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → Spray Cooling Tank →Printer → Haul-off Unit →cutter →stacker or Coile
Single Screw Extruder Machine
PE (Polyethylene) & Carbon Fiber Mixing: High-density polyethylene (HDPE) and carbon fiber materials are prepared and mixed to enhance strength and durability.
Extrusion Compound Preparation: The mixture is processed into a uniform compound for extrusion.
pipe extrusion Mould:
Spiral type die head will ensure high speed extrusion and avoid the thermal decomposition of amorphous plastics and get high quality pipes. There is heating control system inside of the mould, high efficient, easy to extrude. Bronze calibrators can make the pipes fast calibrated and cooled.
Vacuum cooling tank and spraying cooling tanks:
Rapid vacuum calibrating system allows the hot extruded pipes to be cooled in a very short time and obtain the final pipe diameter. Automatic temperature control system, pressure regulator, and vacuum control valve greatly enhance the pipe sizing and cooling performance as well as the production speed.
Haul off machine:
Adopts caterpillar type, which includes two-claw types, three-claw types, four-claw types, six-claw types, eight -claw types, ten-claw types, twelve-claw types etc, suitable for different sizes of pipes. Haul off caterpillar blocks are made of abrasion resistant rubber material, which can make a high and stable hauling speed.
Cutting machine:
Precision machine cutter is able to make flat, straight cuts into pipes at high speed. A powerful suction device gathers up waste scraps after cutting, thereby making it easier for users to clean the cutter.
Pipe stacker or pipe coiler
Automatic pipe stacker for packing the pipes, pipe coiler for small PE pipes like 16-40, 16-75mm, 50-110mm.
Storage & Dispatch
Warehousing: Pipes are stored in a controlled environment.
PE Pipe Extrusion Machine Features:
1. The optimum spiral bush highly improves the output of the pipe extruder
2. Accurate temperature control system ensures material melting performance
3. Unique screw design achieves better plasticizing and high-quality products
4. Precisely designed gearbox with a high torsion guarantees stable running
5. H sharp frame to decrease vibrating of an extruder
6. Advanced PLC operation system realizes synchronization and high-quality products
7. Adopt automatic water temperature &level control and special independent filters on both vacuum and cooling tanks
8. Offer a stable haul-off unit with 2-12 caterpillars
9. Provide saw &chip free cutting options
10. Low energy consumption, excellent performance, and easy maintenance
PRE- AND AFTER-SALE SERVICES
• A great wealth of experience,
• A consistent focus on the highest quality
• A complete twin pipe vacuum sizing system;
• Controlled independently unitary structure twin pipe hauling mechanism and synchronous cutting device;
• Optional length set and accurate adaption stacker.
• A highly motivated team
• Sophisticated process technology
• Customized solutions
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