20mm-110mm Glassfiber PPR Pipe Making Machine PPR Pipe Production Line Tube Machine
Description of ppr pipe production line :
High Speed Glassfiber PPR Composite Pipe Production Line. The glassfiber PPR pipe making machine adopts the specialized high efficient wear-resistant extruderfor glass fiber reinforced plastic material, which ensures high speed extrusion and guarantee the long service life of extruder.
Specification ofppr pipe production line :
Main Technical Parameter | ||
Model | SJ65/30-33 | SJ75/30-33 |
Pipe diameter(mm) | 20-63 | 63-160 |
Screw diam. & ribbon width | Φ65,33/1 Φ65,30/1 | Φ75,33/1 Φ75,30/1 |
Output | 120kg/h | 220kg/h |
Linear velocity(max) | 10m/min | 4m/min |
Installation capacity(kw) | 58 | 85 |
Productivity for year(km) | 350000 | 150000 |
Raw Material Feeding
PPR granules or recycled plastic are fed into the hopper of the extruder.
Melting & Extrusion
The screw barrel heats and melts the plastic at controlled temperatures (160°C-220°C).
Vacuum Calibration & Cooling
The pipe passes through a vacuum sizing tank to ensure precise diameter and roundness.
Hauling & Cutting
The haul-off unit pulls the pipe at a consistent speed.
Printing & Coiling (for Drip Irrigation Pipes)
Laser or inkjet printing marks specifications (size, brand, etc.)
Quality Inspection & Packaging
Pipes are checked for wall thickness, pressure resistance, and smoothness.
Gravimeter System
(1 )High precise Gravimeter control system of is applied in this glassfiber PPR pipe production line.
(2) It is used for measuring & calculating and precise control of pipe weight permeter and its extrusion output, to realize the constancy of pipe weight.
(3) The application of this system can shorten the start-up time, improve the produced pipe quality, and save raw material.
Co-Extrusion Die Head
(1) Patented speciallydesigned adjustable co-extrusion die head, can ensure even thickness of threelayers,
(2) Each layer thicknesscan be adjusted freely; no need to adjust the extruder's rotating speed.
Haul-off machine
(1) The haul-off machine adopts structure of high speed multi-group roller clamping type.
(2) Completely overcomes the vibration & skip problems in the traditional mode, ensuring high-speed stable pulling.
PLC Control System
(1) The three layers glassiber PPR pipe machinery adopts original imported new generation PLC control system.
(2) Multi-point closed-loop control system, which ensure the high speed synchronous control and reliable operating of the whole production line.
Advantages of Glassfiber PPR Pipe:
(1) The linear expansion coefficient is only about 20 ~ 30% of ordinary PP-R products, which completely solves the problem of plastic pipe expansion.
(2) The rigidity of the pipe is enhanced to prevent the pipe from sagging, and the density and quantity of the fixed support points are reduced, so as to reduce the comprehensive cost of the project.
(3) It has higher withstand voltage level and longer service life under normal design shaking force.
(4) FR / PP-R is applied in hot water system, the normal service temperature can reach 95 ~ 100 ºC, which not only improves the temperature of medium, but also reduces the thickness of insulation material, and its comprehensive cost is lower.
(5) Large water flow: under the same level of pressure, the wall thickness of FR / PP-R pipe is thin, which increases the inner diameter of the pipe, thus increasing the water flow (by 20%).
(6) The problem of oxygen permeability of the pipeline is solved. The inner surface directly in contact with water is sanitary, non-toxic, good sealing and will not form water moss. The glass fiber reinforced FR / PP-R pipe is composed of an intermediate layer, which completely insulates the outside air from penetrating into the pipe, so as to inhibit the growth of algae and keep the water fresh and pure.
AFTER-SALE SERVICES
• A great wealth of experience,
• A consistent focus on the highest quality
• A complete twin pipe vacuum sizing system;
• Controlled independently unitary structure twin pipe hauling mechanism and synchronous cutting device;
• Optional length set and accurate adaption stacker.
• A highly motivated team
• Sophisticated process technology
• Customized solutions
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