12-63mm PPR Single Screw PipPlastic Single Screw Extruder Double Three Triple a+Ba Layer PPR Irrigation Water Supply Energy Gas Plumb Hose Pipe Tube Extrusion Production Linee Extrusion Machine

Plastic Single Screw Extruder Double Three Triple a+Ba Layer PPR Irrigation Water Supply Energy Gas Plumb Hose Pipe Tube Extrusion Production Line

Introduction:

PPR pipe production line is primarily used in the manufacturing of PPR pipes with diameters ranging from 16mm to 1200mm. The various thickness of the pipes produced can make them suitable for applications range from urban water supply to gas transportation. This line also excels in the production of anti-flammable and anti-static electricity pipes using a two- or three-layer spiral mold for use in mining industries. Pipes produced feature even wall-thickness and perfect roundness. Through switching or adding certain part of machine unit, this line can also be customized to extrude pipes of various other kinds.

Extrusion line details:

Loader → Dryer → Single-screw Extruder→ Mould→ Vacuum &Spraying Cooling Tank →Hauling-off → Cutter/Winder → Pipe stacker

Single screw extruder machine

The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability.

Mould

The mould design is different from the normal ppr pipe. It has adapter for the co-extrusion for the two single extruders. With long cooling calibrator, the produced product has much better performance.

Vacuum calibration & cooling tank

The vacuum calibration tank adopt two chamber structure: the vacuum calibration and cooling parts. Both of vacuum tank and spraying cooling tank adopt stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. We lengthen the vacuum and cooling tank to 8m. With much longer cooling process, the CPVC pipe can be well cooled and have better surface.

Haul-off Unit

We adopt three caterpillar on the haul-off machine ensures produced pipe running stably and steady. The haul-off units can make tailored hauling model based on certain production requirement by adjusting the general control.

Cutting Unit

The high accuracy encoder ensures a precise and stable cutting length. With PLC control system, it can be cut by manual operation according to the specific application. Due to the high corrosive feature of the CPVC material, all the surfaces of the cutting unit adopts stainless steel 304. It ensures the working lifetime of the cutting machine.

Features

The optimum spiral structure-feeding throat highly improves the output of extruder;
Accurate temperature control system ensures materials melting performance;
Unique screw design achieves better plasticizing and high-quality products;
Precisely designed gearbox with a high torsion guarantees stable running;
"H" shape frame to decrease vibrating of extruder;
Advanced PLC operation system realizes synchronization and automation;
Adopt automatic water temperature & level control and special independent filters on both vacuum and cooling tanks;
Offer stable haul-off unit with 2-12 caterpillars;
Provide saw & chip-free cutting options;
Low energy consumption, excellent performance, and easy maintenance.

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