Plastic Single Screw Extruder Double Three Triple Layer PPR Irrigation Water Supply Energy Gas Plumb Hose Pipe Tube Extrusion Production Line

Plastic Single Screw Extruder Double Three Triple Layer PPR Irrigation Water Supply Energy Gas Plumb Hose Pipe Tube Extrusion Production Line

Introduction:

The Plastic Single Screw Extruder Double Three Triple Layer PPR Irrigation Water Supply Energy Gas Plumb Hose Pipe Tube Extrusion Production Line is a high-efficiency manufacturing system designed for producing multi-layer PPR (Polypropylene Random Copolymer) pipes used in irrigation, water supply, gas distribution, and plumbing applications.

This advanced production line features a single-screw extruder with precision temperature control, ensuring uniform melting and extrusion of high-quality PPR material. The double or triple-layer co-extrusion capability enhances pipe durability, pressure resistance, and longevity, making it suitable for demanding industrial and residential applications.

The produced pipes exhibit excellent corrosion resistance, high-temperature tolerance, and leak-proof performance, meeting international standards for water and gas transportation. The automated production process ensures consistent quality, high output, and energy efficiency, making it an ideal solution for pipe manufacturers.

Extrusion line details:

Material Feeding & Drying

PPR raw material is fed into the hopper and dried to remove moisture, ensuring optimal extrusion quality.

Melting & Extrusion

The single-screw extruder heats and melts the PPR material, which is then pushed through a die to form the pipe structure.

Multi-Layer Co-Extrusion (Double/Triple Layer)

Additional extruders (if equipped) extrude secondary layers for enhanced strength and functionality.

Vacuum Calibration & Cooling

The pipe passes through a vacuum calibration tank to ensure precise diameter and smooth surface, followed by a water cooling system for solidification.

Pulling & Cutting

An automatic puller draws the pipe at a controlled speed, and a cutting machine trims it to the required lengths.

Stacking & Packaging

The finished pipes are collected, inspected, and packaged for shipment.

This fully automated production line ensures high efficiency, low energy consumption, and superior pipe quality for various industrial and construction applications.

Features

High Efficiency & Output – Equipped with a precision extruder and optimized screw design, the line ensures high-speed production (up to 6-8 m/min) with stable output and minimal downtime.

Superior Pipe Quality – Advanced vacuum calibration and cooling systems guarantee uniform wall thickness, smooth surfaces, and excellent pressure resistance, complying with international standards.

Energy-Saving Design – The line features low power consumption and reduced material waste, lowering operational costs while maintaining eco-friendly production.

Fully Automated Control – An intelligent PLC system enables real-time monitoring, automatic adjustment, and fault detection, ensuring consistent performance with minimal manual intervention.

Durable & Low Maintenance – Robust construction with high-quality components extends equipment lifespan while reducing maintenance costs.

Customizable Solutions – Supports production of PPR pipes in various sizes (20mm-160mm) and pressure grades (PN10, PN16, PN20, PN25), adaptable to market demands.

User-Friendly Operation – Simple interface and ergonomic design reduce training requirements, improving workforce efficiency.

Choose our PPR Water Pipe Extrusion Production Line for reliable performance, cost-effective production, and long-term profitability in the competitive piping industry!

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